Continuous Manufacturing Capabilities

A full turnkey contract manufacturer, Delavau Pharmaceutical Partners brings pure precision to each step in the manufacturing process, from product development to granulation to high volume tableting and packaging, upholding the integrity of the products we manufacture from source to seal.

Quality by Design

Delavau’s commitment to Quality by Design (QbD) is apparent through all stages of our product development cycles and manufacturing processes. Through in-line monitoring of critical process parameters, we are able to maintain a superior level of consistency and efficiency unmatched by traditional batch processing. We start with high-quality raw material, then granulate, blend, compress, coat, and package it to deliver secure, reliable products that major VMS and OTC brands and their customers depend on for safety, efficacy, and consistency.

Continuous Manufacturing, Unparalleled Uniformity

With our continuous manufacturing capabilities, Delavau is the first in our class to offer unparalleled uniformity among products. Our closed loop manufacturing system ensures the highest product quality through ongoing monitoring of specific product parameters at all points in the manufacturing process.

Continuous Granulation
Beginning with sourcing of high-quality materials, such as calcium carbonate and other minerals, Delavau applies patented granulation technologies to achieve greater content uniformity and a more consistent particle size for optimal throughput and absorption. Delavau holds and practices 17 patents covering continuous granulation with calcium carbonate.
Continuous Blending
Delavau continuously blends ingredients for pure precision—achieving optimal uniformity—then compresses tablets to a preferred size, producing precisely made tablets, with uniform thickness, hardness, and weight measurements.
Compression
Multiple high-speed compression machines are monitored using sophisticated techniques to maintain statistical control and to deliver high-quality tablets with consistent thickness, hardness, and weight measurements. Tablets can be pressed in an array of shapes and sizes, as well as single layer and bi-layer.
Coating
Several high-capacity coating pans support both clear and colored coatings, and highly experienced coating technicians closely monitor the coating process to ensure strict quality control and product compliance. Additionally, Delavau uses one of the largest coating pans in the market for efficient, consistent coating among batches.
Packaging
Our high-speed packaging lines offer broad and flexible capabilities that meet customer-specific needs, and are equipped with vision and barcode verification.

Your contract manufacturing partner for VMS and OTC products.

Service Capabilities

Product Development

We apply our expertise as a contract manufacturer to efficiently and reliably turn new innovations and custom formulations into shelf-ready coated tablets, supplements, and over-the-counter antacids. Experienced in both the formulation and manufacturing of vitamins, supplements, and OTC pharmaceuticals, we partner with customers at all stages of product development and production—from ideation and research to development, granulation, manufacturing, and packaging.

Service Capabilities

Product Development

We employ thought leaders from the academic world of nutrition and healthcare studies, and we partner with leading scientists, all of whom are experts in their fields, so that we can support development of new, improved, and on-trend innovations.

Service Capabilities

Product Development

And, with our full-scale manufacturing plant and well-equipped pilot labs, your entire product development process stays under one roof for easy, efficient scaling from formula development to full-scale production. This exceptional competitive advantage supports superior speed-to-market for your next new product or product line extension.

Service Capabilities

Laboratory Services

A full turnkey contract manufacturer, Delavau provides lab services as a key component of our offering. Delavau Quality Control and Analytical Laboratories provide quality in-house analysis for active pharmaceutical ingredients (APIs), raw materials, excipients, intermediates, and finished products, to ensure uniformity and reliability.

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Service Capabilities

Validation

Delavau’s Validation team provides a full range of validation services to our clients, including process and cleaning validation, bulk holding studies, packaging qualifications, and packaged product stability to ensure pure precision.

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